规模化精密高速冲压制造实力
配备25T系列高速冲床集群与全自动闭环质量管控体系,生产线包含20余台精密高速冲压设备;20+台在线图像测量检查机;配合智能化修模中心(集成高精度磨床、五轴加工中心、数控线切割等设备),实现单机月产能突破500万件,可快速响应大批量订单交付需求。
可靠性相关设备
高低温循环试验机,高低温冲击试验机,多种拉力测试仪,盐雾试验机,高温存储(含精密高温电阻炉)实验机,以及小规模的:硬度,导电性,低电阻,绝缘度等相关仪器仪表。
核心材料技术优势
• 铜基合金:磷青铜(C5191/C5210系列,弹性模量达110GPa)、高导黄铜(H65,导电率≥28%IACS)、航空级铍铜(C17200,抗拉强度≥1200MPa)
• 特种钢材:SUS301/304不锈钢(耐腐蚀等级A2)、低碳钢SPCC(经渗碳淬火后硬度可达HRC58-62)
表面强化工艺体系(采用多阶复合处理技术):
功能性电镀:镀镍(表面硬度HV400+)、镀锡(盐雾测试1000h)、镀金(高频阻抗<0.1Ω)、钝化等
材料改性:真空退火(晶粒度达ASTM 10级)、时效热处理(弹性极限提升30%)
精密冲压应用场景
• 微电子领域:0.05~0.10mm级连接器端子、0.15mm弹片冲压
• 光通信模块:5G屏蔽罩(平面度≤0.01mm)、光纤固定件、PLC壳体、光模块壳体、光纤适配器弹片等
• 新能源装备:锂电池极柱(导通电阻<0.5mΩ)、充电枪弹片(插拔寿命>10万次)
Large scale precision high-speed stamping manufacturing strength
Equipped with a 25T series high-speed punch press cluster and a fully automatic closed-loop quality control system, the production line includes more than 20 precision high-speed stamping equipment; 20+online image measurement and inspection machines; By cooperating with the intelligent mold repair center (integrating high-precision grinding machines, five axis machining centers, CNC wire cutting and other equipment), the monthly production capacity of a single machine can exceed 5 million pieces, and it can quickly respond to large-scale order delivery needs.
Reliability related equipment
High and low temperature cycle testing machine, high and low temperature impact testing machine, various tensile testing instruments, salt spray testing machine, high temperature storage (including precision high temperature resistance furnace) testing machine, as well as small-scale instruments and meters related to hardness, conductivity, low resistance, insulation, etc.
Core material technology advantages
Copper based alloys: phosphor bronze (C5191/C5210 series, elastic modulus up to 110GPa), high conductivity brass (H65, conductivity ≥ 28% IACS), aerospace grade beryllium copper (C17200, tensile strength ≥ 1200MPa)
Special steel: SUS301/304 stainless steel (corrosion resistance grade A2), low carbon steel SPCC (hardness can reach HRC58-62 after carburizing and quenching)
Surface strengthening process system (using multi-stage composite treatment technology):
Functional electroplating: nickel plating (surface hardness HV400+), tin plating (salt spray test 1000h), gold plating (high-frequency impedance<0.1 Ω), passivation, etc
Material modification: Vacuum annealing (grain size up to ASTM 10), aging heat treatment (elastic limit increased by 30%)
Precision stamping application scenarios
Microelectronics field: 0.05-0.10mm grade connector terminals, 0.15mm spring plate stamping
Optical communication module: 5G shielding cover (flatness ≤ 0.01mm), fiber optic fasteners, PLC housing, optical module housing, fiber optic adapter spring, etc
New energy equipment: lithium battery pole (conduction resistance<0.5m Ω), charging gun cartridge (plug-in life>100000 times)
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