光通讯、电子高精密冲压件
这些是我们制造的一些高精密冲压零件,它们有些是光纤连接器弹片,垫片,有些是充电器插脚片,有些是电子设备配件,主要由不锈或铜制成。这类零件尺寸公差我们可以做到正负0.02mm,平面度0.05mm以内,另外对表面外观,色差,电镀等我们也可以控制得很好
端子、接触片等铜冲压件
我们擅长定制各种端子、弹片、接触片等导电冲压件,图片显示了我们为客户定制的一些样品。它们主要由磷青铜,黄铜,铍铜等铜合金制成,不过有时也会用到不锈钢,铁等材料,表面处理的办法包括镀镍,镀锡、镀金等。
金属卡扣、弹片等小冲压件
金属卡扣和弹片是我们做得比较多的零件类型之一,它们通常由不锈钢或者65#锰制成, 但是我们也可以用铝,黄铜,铍,高碳钢和低碳钢生产这些产品。 对于复杂成型的卡扣或者弹片,需要用到退火材料, 待成型后对产品进行热处理和回火,以获得优异的弹性。
通讯行业五金冲压件
在光通讯行业的产品中,光纤法兰需要用到弹片固定、SFP模块外壳、PLC分光器需要到的封装钢管。我们能根据产品的需要,选择合适的材料和表面处理方式,在完美解决产品需求的同时,模具设计提高生产效率,尽量节约成本。
光模块壳体及配件
光模块相关五金件,我们也能大批量生产。它们通常由SUS304(冲压)和锌合金(注塑)制成,也可以按照客户要求对部件做特定金属要求如:铝,黄铜,铍,高碳钢和低碳钢生产这些产品。 对于复杂成型的零件,需要用到退火材料, 待成型后对产品进行热处理和回火,以获得优异的弹性;随同后续按产品性能要求实施表面钝化、电镀等处理。
PLC壳体(钢管)及胶塞
PLC壳体(钢管)我们也能大批量生产。它们通常由SUS304(冲压)制成,也可以按照客户要求对部件做特定表面处理和加工如:钝化——增强盐雾试验耐久性;激光打标——产品标识及序列号识别。
2头封堵并通过光纤的胶塞,也是我们的产品。材料选择环境友好的食品级硅胶,同时达到耐温和寿命要求。
Optical Communication & High-Precision Electronic Stamping Parts
These are some high-precision stamped components we manufacture. They include fiber optic connector springs, shims, charger pin contacts, and electronic device accessories, primarily made of stainless steel or copper. The dimensional tolerance can be controlled within ±0.02mm, flatness within 0.05mm, with precise management of surface appearance, color consistency, and electroplating quality.
Terminals, Contact Strips, and Copper Stamping Parts
We specialize in customizing conductive stamped components such as terminals, spring contacts, and contact strips13. These parts are primarily manufactured from copper alloys, including phosphor bronze, brass, and beryllium copper, while materials like stainless steel and iron are also utilized for specific applications15. Surface treatments such as nickel plating, tin plating, and gold plating ensure optimal conductivity and corrosion resistance
Metal Clasps, Springs, and Small Stamping Parts
Metal clasps and springs are among our most-produced components. They are typically fabricated from stainless steel or 65# manganese, but we also utilize aluminum, brass, beryllium, high-carbon steel, and low-carbon steel. For complex-formed clasps or springs, annealed materials are required. Post-forming, heat treatment and tempering processes are applied to achieve superior elasticity.
Stamping Parts for Optical Communication Industry
In optical communication products, fiber optic flanges require spring fixation, SFP module housings, and PLC splitter encapsulation sleeves. We select materials and surface treatments based on product requirements, optimize mold design to enhance production efficiency, and minimize costs while ensuring performance.
Optical Module Housings and Accessories
We mass-produce optical module-related metal parts, typically using SUS304 (stamped) and zinc alloy (injection-molded). Custom materials such as aluminum, brass, beryllium, high-carbon steel, and low-carbon steel are also available. For complex-shaped components, annealing materials are used, followed by heat treatment and tempering to ensure elasticity. Subsequent surface passivation, electroplating, or other treatments are applied based on performance requirements.
PLC & Sealing Plug
1. PLC Housings (Steel Tubes)
Material & Process:
Manufactured from SUS304 stainless steel via stamped forming process for structural rigidity and corrosion resistance.
Compatible with non-disassembly PLC integration due to standardized dimensions (±0.05mm tolerance).
Customization Options:
Passivation: Enhances salt spray resistance (ASTM B117 compliance) for harsh environments.
Laser Marking: Enables permanent product identification (e.g., QR codes, serial numbers) with ±0.1mm precision.
Production Capacity: Mass production supported with batch consistency and rapid lead times (e.g., 5~6 Million units/month).
2. Fiber-Optic Sealing Plugs
Dual-End Sealed Structure: Integrates fiber-optic channels with the production needed glue.
Material Performance:
Food-Grade Silicone (FDA-compliant): Resists temperatures from -50°C to +200°C and maintains elasticity over ≥10 years.
Environmental Safety: Phthalate-free and heavy metal-free, suitable for medical/industrial applications.
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